Stainless steel electric heating stirring emulsification tank

Stainless Steel Electric Heating Stirring Emulsification Tank

Product Introduction:

Stainless Steel Electric Heating Stirring Emulsification Tank is a device that efficiently, rapidly and uniformly disperses one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). In general, each phase is immiscible. When external energy is input, the two materials are recombined into a homogeneous phase. The three-stage in-line shear pump generates strong kinetic energy through the high tangential speed and high-frequency mechanical effects produced by the high-speed rotation of the rotor, so that the materials are subjected to comprehensive effects such as strong mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the narrow gap between the stator and rotor, forming suspensions (solid/liquid), emulsions (liquid/liquid) and foams (gas/liquid). The horizontal in-line three-stage shear pump enables the immiscible solid phase, liquid phase and gas phase to be uniformly and finely dispersed and emulsified instantly under the combined action of corresponding mature processes and appropriate additives. Through the circulation of the high-frequency shear pump, stable high-quality products are finally obtained.

The ECL3000 series horizontal in-line three-stage shear pump can produce emulsions and suspensions with larger particle sizes but narrow particle size distribution. It has a high shear rate, ensuring the stability of the mixed liquid.
Different working heads (stator + rotor) of the horizontal in-line three-stage shear pump are suitable for different process and fluid requirements.

Product Features:
1. The working chamber is equipped with three sets of rotors and stators, which can be selected as two-layer, four-layer or six-layer structures.

2. The motor and the bearing housing are elastically connected, and the bearing can be lubricated with grease or oil.
3. Modular design, convenient to disassemble and assemble, low cost for replacing parts.
4. Various sealing forms can be selected according to process conditions.
5. Applicable temperature: -20℃ to 160℃; customization is required for temperatures beyond this range.
6. The working chamber can be equipped with a jacket, which can be used to cool or heat the materials.

Working Principle:

The single-stage high-shear emulsification pump adopts a horizontal structure. A set of rotors and stators are installed in the narrow working chamber, which can be designed as a single-stage two-layer or single-stage six-stage structure. The rotors and stators are coupled in pairs and highly matched. Driven by the motor, the intermediate shaft runs at high speed, and the rotors and stators form a vacuum. The materials are sucked into the rotor-stator chamber from the inlet. The strong kinetic energy makes the rotor generate a high linear speed, so that the materials are ejected after undergoing strong impact, crushing, centrifugal extrusion, liquid layer friction and strong shearing in the gap between the rotor and stator. Under the action of various forces in different directions, strong turbulence is generated, and the materials flow out from the outlet. Multiple cycle operations can be performed.

Equipment grades: Chemical grade, Hygiene Grade I, Hygiene Grade II, Sterile grade
Motor types: Ordinary motor, variable-frequency speed-regulating motor, explosion-proof motor, variable-frequency explosion-proof motor, pneumatic motor
Power supply options: 380V/50HZ, 220V/60HZ, 440V/50HZ
Motor accessories: PTC thermal protection, noise-reducing type
Emulsification pump materials: SUS304, SUS316L, SUS316Ti
Emulsification pump optional accessories: Liquid storage tank, drain valve, frequency converter, electric control box, mobile trolley
Emulsification pump surface treatment: Polishing, wear-resistant treatment
Inlet and outlet connection forms: Flange, threaded port, clamp
Emulsification pump optional containers: This equipment is suitable for containers of various sizes